Bending Aluminum Channel

The easiest channel bending process is flanges out flanges in channel bending can be difficult if the flanges are relatively tall.

Bending aluminum channel.

With the right tooling machine machine operator and process however some impressive bends can be read more. I ve bent a fair amount of 6061 aluminum the trick i was taught was to heat it with oxy act torch. Their severely asymmetric shape undergoes a large twisting force during bending and the legs try to move toward the central axis. You d probably air bend by using a 3 0 in.

We can bend all types of channel including aluminum stainless and carbon steel. See a list of the most common aluminum channel sizes available at eagle today. π 180 x b x ir k x mt bend allowance ba where b is the angle complementary to your desired bend angle 1 to 180 degrees mt is the thickness of the material ir is the inside radius and k is the k factor. Step 3 heat part until black soot goes away.

We have the ability to bend channel the easy way against the weak axis and the hard way against the strong axis. Bending aluminum channel into a helix is even more of a challenge. Under extreme conditions it tends to crack. You have now annealed your 6061 t whatever into t 0 and it should bend without cracking.

Vintage travel trailer wheel well trim. Eagle s aluminum channel stock is available in a variety of different sizes lengths and wall thickness. Chicago metal is the leading resource for steel and aluminum channel bending and more. Channel sections asymmetry is the enemy of easy bending which is why channel sections can be so difficult to form see figure 5.

Common aluminum channel sizes. Standard channel and miscellaneous channel are specified in similar fashions. Aluminum channels are an excellent choice for applications that require strength and corrosion resistance. You can find your bend allowance with the following formula.

Bending aluminum channel can be difficult. To make this easier you d start with your 6061 material in the soft t 0 state. And coat the area to be bent with soot step 2 turn on o2 and set rose bud to a normal flame. An example callout for standard channel would be c12x20 7.

Step 1 use just act. Hand fabrication using heat.